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News2025-11-202 min read

New Pyrolysis Systems Range: Five Standard Capacities from 500 kg/h to 10 t/h

European demand for pyrolysis technology has grown significantly over the past 18 months — driven by tyre EPR schemes, PPWR-related plastic waste mandates, and the voluntary biochar carbon market. To meet that demand with shorter lead times and more predictable pricing, we've structured the Ermak Proses pyrolysis range into five standard capacity configurations.

Lozzar Process Engineering

New Pyrolysis Systems Range: Five Standard Capacities from 500 kg/h to 10 t/h

Why Standard Configurations Matter

Fully bespoke pyrolysis systems have long lead times and uncertain pricing. When a project developer is assessing whether a biochar or pyrolysis oil business case works, waiting 8 weeks for a custom engineering quote is a barrier. By defining five standard capacity ranges with fixed reference designs, we can give you indicative pricing in 3 days and a firm quote within 2 weeks of process data receipt. All five standard systems are built around the rotary kiln principle — the most robust and operationally proven reactor design for commercial-scale pyrolysis. Each configuration is available in biochar-optimised (slow pyrolysis, 350–500°C) or bio-oil-optimised (fast pyrolysis, 500–600°C) mode. Temperature and residence time are adjusted at the control level — the mechanical design is identical.

The Five Standard Configurations

Each system includes the complete process scope: feed dryer pre-sizing (to reach the required <15% inlet moisture), pyrolysis reactor, gas cleaning train (cyclone + scrubber or activated carbon unit depending on feedstock), and CE-marking documentation package.
ModelDry Feed ThroughputKiln SizeLead Time
LP-P500500 kg/hØ600 mm × 6 m (skid-mounted)14 weeks
LP-P15001,500 kg/hØ900 mm × 8 m16 weeks
LP-P30003,000 kg/hØ1,200 mm × 10 m18 weeks
LP-P60006,000 kg/hØ1,600 mm × 14 m20 weeks
LP-P1000010,000 kg/h (twin-kiln)2× Ø1,600 mm × 14 m22–26 weeks
To receive the 2026 Pyrolysis Systems Catalogue with full technical specifications, indicative pricing, and application notes for biomass, plastic waste, and sludge feedstocks — contact Lozzar Process through the enquiry form. Available in English, German, French and Romanian.