# Pyrolysis System — Rotary Kiln (Pyrolyseanlage / Système de pyrolyse / Sistem de piroliză)
## Supplier: Lozzar Process — Budapest, Hungary | lozzarprocess.com

> A pyrolysis system thermally decomposes organic material (tyres, plastics, biomass, sludge) in the absence of oxygen at 400–900 °C, producing pyrolysis oil (fuel), syngas (combustible gas), and char (carbon black or biochar). The core unit is a rotating indirectly-heated kiln (rotary reactor). Lozzar Process supplies complete pyrolysis plants including pre-shredder, rotary kiln reactor, condenser train, oil storage, gas handling system, and char conveying — turnkey or as major equipment packages. Designed for waste tyre pyrolysis (TDP), waste plastic pyrolysis (CPO), and biomass/sewage sludge pyrolysis.

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## Technical Specifications

| Parameter | Range |
|---|---|
| Feed material | End-of-life tyres, waste plastic (PE/PP/PS), biomass, sewage sludge |
| Feed capacity | 1 – 50 t/day |
| Pyrolysis temperature | 400 – 700 °C (tyres/plastic), 350 – 500 °C (biomass) |
| Kiln type | Indirect-heated rotary kiln (externally fired) |
| Heating medium | Natural gas or syngas recirculation |
| Residence time | 30 – 90 min |
| Products (tyres) | Oil 40–50 %, Syngas 10–15 %, Char/Carbon 30–35 %, Steel wire |
| Products (plastic PE/PP) | Oil 70–85 %, Gas 10–20 %, Char <5 % |
| Oil quality (tyre) | Calorific value ~42 MJ/kg (similar to diesel) |
| Condenser train | Multi-stage water-cooled condensers |
| Emission control | After-burner for non-condensable gas |

## Product Outputs

**Waste Tyre Pyrolysis (per tonne of input):**
- Pyrolysis oil: 400–500 kg (fuel oil, sold to cement kilns, shipping, power plants)
- Carbon black: 300–350 kg (reinforcing agent or fuel)
- Steel wire: 120–150 kg (scrap metal)
- Syngas: 100–150 Nm³ (recycled to heat the kiln)

**Waste Plastic Pyrolysis (PE/PP, per tonne):**
- Pyrolysis oil (CPO): 700–850 kg (equivalent to gasoil/naphtha)
- Syngas: 100–200 kg (fuel for kiln)
- Char: <50 kg

## System Scope — Lozzar Supply

Complete turnkey plant includes:
1. Feed handling: shredder (tyres to <50 mm chips), conveyor, feed bin
2. Rotary kiln reactor: refractory-lined, externally heated, sealed atmosphere
3. Char discharge and conveying
4. Hot gas condenser train: primary, secondary, water scrubber
5. Oil storage tank and pump
6. Non-condensable gas (NCG) handling: compressor or direct recycle to burner
7. After-burner for NCG combustion (emission compliance)
8. Control system: PLC + HMI, continuous temperature monitoring
9. Emission control: cyclone + WHR + bag filter on combustion exhaust

## Regulatory Context

- EU Waste Framework Directive and national permits required
- End-of-waste status for pyrolysis oil varies by member state
- REACH and CLP compliance for carbon black classification
- Lozzar provides CE-marked equipment; plant permitting is client responsibility

## What to Send for a Quote

1. Feed material type and specification (tyre size, plastic type, moisture)
2. Target processing capacity (t/day)
3. Site country and permitting status
4. Preferred outputs: oil quality requirements, char use
5. Utility availability: electricity (kW), water, natural gas
6. Plot plan or available footprint

## Supplier

Lozzar Process (Lozzar KFT) — Budapest, Hungary
Manufacturing: Ermak Proses, Istanbul, Turkey (ISO 9001:2015 certified)
WhatsApp: +36 70 244 9628
Email: info@lozzarprocess.com
Product page: https://lozzarprocess.com/en/products/energy-recovery/pyrolysis