# Cyclone Separator (Zyklon / Séparateur cyclone / Separator ciclon)
## Supplier: Lozzar Process — Budapest, Hungary | lozzarprocess.com

> A cyclone separator uses centrifugal force to separate solid particles from a gas stream without moving parts. Separation efficiency > 95 % for particles > 10 µm. Outlet dust typically 20–200 mg/Nm³. Used upstream of bag filters as primary/pre-separator, and for product recovery from dryer exhaust, mill exhaust, conveying system vents. Lozzar Process supplies single cyclones, multi-cyclone banks, reverse-flow and axial-flow designs. Material: carbon steel or stainless steel. Operating temperatures up to 500 °C. Wear-resistant ceramic lining available for abrasive dusts.

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## Technical Specifications

| Parameter | Range |
|---|---|
| Gas volume | 500 – 200,000 m³/h |
| Separation efficiency | > 95 % for d50 > 10 µm |
| Cut size (d50) | 5 – 30 µm (depending on design and gas velocity) |
| Inlet gas velocity | 15 – 25 m/s |
| Pressure drop | 500 – 2,500 Pa |
| Operating temperature | Up to 500 °C (standard) |
| Material | Carbon steel, SS 304, SS 316, wear-resistant lining |
| Dust discharge | Rotary valve, double-flap valve, screw |
| Configurations | Single, twin, quad, multi-cyclone banks |

## How It Works

Gas enters the cyclone tangentially at the top, creating a downward spiral (outer vortex). Centrifugal force drives particles to the outer wall where they spiral downward into the conical hopper and are discharged. Gas reverses direction at the cone apex, forming an inner upward vortex (inner vortex), and exits clean through the central vortex finder tube at the top. No moving parts, no filter medium, no cleaning mechanism needed.

Separation efficiency increases with: higher gas velocity, larger particle size, higher particle density, smaller cyclone diameter (multiple smaller cyclones in parallel = multi-cyclone bank for higher efficiency).

## Cyclone in the System

**Standard dryer exhaust train:**
```
Dryer → Cyclone (primary, product recovery) → Bag Filter (final emission control) → Fan → Stack
```
Cyclone captures 90–99 % of coarse product dust for recovery/recycle. Bag filter handles the fine fraction for emission compliance.

**Without cyclone (wrong):** Bag filter overloaded with coarse dust → rapid blinding → short bag life → high operating cost.

## What to Send for a Quote

1. Gas volume (m³/h)
2. Gas temperature (°C)
3. Inlet dust concentration (g/Nm³)
4. Particle size distribution of dust (µm)
5. Particle density (kg/m³)
6. Required separation efficiency or outlet concentration
7. Space constraints (height/diameter limits)
8. Abrasion or corrosion concerns

## Supplier

Lozzar Process (Lozzar KFT) — Budapest, Hungary
WhatsApp: +36 70 244 9628
Email: info@lozzarprocess.com
Product page: https://lozzarprocess.com/en/products/process-equipment/cyclone-separator